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What Will Affect Concrete Batching Plant Capacity

Oct 12, 2024

The model of the stationary concrete batching plant clearly indicates the production capacity of the mixing station. For example, HZS180 mixing station means that the theoretical production capacity of concrete of this model is 180m³/h.

The theoretical production rate does not consider the amount of other materials such as water and additives, but is only a digital calculation based on the production capacity of the concrete mixer. Therefore, under normal circumstances, the actual production capacity of the concrete mixing station cannot reach the theoretical output.

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The actual production capacity of a containerized batch plants can be analyzed and calculated by the theoretical production capacity. Generally speaking, the actual production capacity of a commercial concrete mixing plant is about 80% of the theoretical production capacity. Why does the output of a concrete batching plant fail to meet the actual requirements? This depends on several factors, not only related to the equipment of the mixing station, but also to its quality and the staff operating the mixing station.

1. Choose good quality construction equipment

Whether it is a large commercial concrete mixing station or a small and medium-sized engineering concrete mixing plant the main factor affecting concrete production is the quality of the mixing station equipment. As we all know, the entire concrete mixing station system consists of a feeding part, a weighing part, a mixing part, a storage part, etc. Any problem in these parts may affect the output of the entire mixing station. Therefore, when users choose to buy a concrete mixing station, they should choose a concrete plant manufacturer with excellent quality and perfect service.

2. Choose the right type of mixing equipment

Due to many factors such as funds, site and production requirements, some customers often replace different types of equipment components when purchasing concrete mixing plants regardless of the manufacturer's advice. Although the entire mixing plant can still operate and produce, its mixing speed and mixing performance will be affected, and therefore the output of concrete will be different from the theoretical output of the concrete mixing plant.

3. The Operator’s operating level

The production output of a concrete mixing station is closely related to the operator of the mixing station. If the operator does not operate properly, the output may not reach the normal value, such as inaccurate material weighing, large sand and gravel impurities in the hopper, unqualified concrete mixing ratio,etc. These may cause the mixing station system to fail, thereby affecting the normal production of concrete output.

4. Concrete mixing ratio

It is one of the important factors affecting the output of the mixing station. The mix ratio refers to the concrete formed by mixing raw materials such as cement, sand, stone, and water in a certain proportion. Different mix ratios will affect the strength, fluidity and other properties of concrete, and will also affect the output of concrete. Generally speaking, the higher the content of cement and sand in the concrete mix ratio, the worse the fluidity of the concrete, and the lower the output of the mixing station. Therefore, in the production process, selecting the appropriate mix ratio according to needs can increase the output of the mixing station.

5. Mixing time

This is also a key factor affecting the output of concrete mixing plants. The longer the mixing time, the better the quality of the concrete, but at the same time the output of the mixing plant will also decrease accordingly. Therefore, in the production process, it is necessary to select the appropriate mixing time according to the needs of the project and the quality requirements of the concrete.

In addition to mix ratio and mixing time, there are other factors that affect the output of the mixing plant, such as the quality of raw materials, the slump of concrete, vehicle access, etc. During the production process, we need to take these factors into full consideration to ensure the normal operation and efficient production of the mixing plant. Welcome to inquire rmc plant with price from us.

Original source: https://www.concretebatchplanthm.com/a/what-will-affect-concrete-batching-plant-capacity.html

Tags: stationary concrete batching plant

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